Intelligent Manufacturing System Solutions - CHROMA SAJET MES
Sajet MES is the Manufacturing Execution System from the hat of the Chroma Group's IMS business unit. Implementing Industry 4.0 practices and technology allowed Chroma to achieve intelligent manufacturing. Modern factories are developing towards automated production, with MES playing the core role of integrated automation. Traditional MES are limited to data collection and report analysis, and gradually cannot meet manufacturing needs in this rapidly evolving era. Chroma Sajet MES not only covers this traditional scope of MES, but also includes functions such as CIM, EAP, machine connection, and integrated robotic arms, among others. Chroma Sajet MES achieves to automatically control the entire factory and obtain large amounts of data for analysis in real time, so improving product quality and customer satisfaction, reducing production costs, increasing production capacity, and fulfilling traceability of the entire process.
Chroma Sajet MES Advantages - Combining Automation and Integration Technologies
Mature Product Technology
Flexible Modular Expansion
Convenient System Management
Smart Factory Functional Modules - Modularized Applications and Flexible Expansion of New Modules Solve the Production Bottlenecks in Each Industry
Complete Production Process - Traceability
The manufacturing process information contained in Chroma Sajet MES can assist the factory to process work orders, monitor workstations, track and manage inventory as well as to conduct quality inspection and exception conditions management. The details provided allow users to find the lot number, delivery date, and quantity of passive components used in a supplied product. It can also use the lot number to trace back the shipped products, locations, and quantities as to efficiently reduce the loss caused by defect components. The traceability features can rapidly find material or process problems, a necessary tool for factory management.。
Full Production Infomation Monitoring - WIP Control
Sajet MES provides a variety of WIP reports, which can manage and route all production activities in real time. It controls the quantity of yield and defective goods, manages processed products, calculates the pass-through rate, and gathers the complete production records. Chroma Sajet MES fully steers the product line information to increase production efficiency and reduce production costs.
▲ WIP Monitoring Interface
▲ Production Routing
Flexible Routing Management - LOT Control
Sajet MES also offers a flexible process management. Users can plan different routes for different products, and at the same time support different demands of control targets, including products, work orders, lots, and components. Easily construct the production patterns used in different industries through the multi-level combination of equipment, workstations, processes, products, etc. The diverse tracking interfaces meet the needs of various industries and provide early warning and exception handling mechanisms as to control exceptions efficiently.
▲ Tracking Interface
▲ Process Management Interface
Real-time APP Reports - Yield Rate Report, WIP Report
Chroma Sajet MES incorporates its top-rated powerful MES database technology with real-time data connection to administer every work item precisely. Chroma’s unique report generator provides full report query and instant report generation. Various mobile devices like smart phone, PDA and tablets can be used to examine the report and get an immediate snapshot of the factory status. Not only easy to maintain, Sajet MES can also be integrated into the BI (Business Intelligence) system so that managers can view thorough reports of the production line.
CHROMA SAJET MES – Structure of Smart Factory
Chroma is not only a supplier of professional MES solutions, but also a global leader in measurement instrumentation and system integration. In addition to combining the existing R&D resources in the Chroma Group, Chroma Sajet MES has the ability to connect with various devices, providing a comprehensive automated information integration solution for both hardware and software. As factory manufacturing continues to evolve toward automation, Chroma Sajet MES will upgrade constantly to fulfill customer requirements for sustainable development and service.
Systems and Functional Modules
MES basic modules mainly contain basic modeling, product setting, permission control, management and traceability of production stations, and report display.
|Sets up basic information including factory ID, production line ID, process, workstation, test item, and device.
|Establishes the work order; changes statuses; and assigns the production schedule.
|Sets up serial number coding rules; automatically extends number sequence; and integrates with label editing software to print labels.
|Terminal Gateway Service (TGS)
|Collects data; controls devices; edits production behavior; and monitors workstation statuses.
|Records the causes of abnormalities; reports responsibilities; ranks defects; and lists details of parts replacement.
|Defines the rework schedule based on production conditions; controls skip station, parts disassembly and repackaging.
|Defines the batch, inspection item, and AQL parameters; and records the measured values by the inputted serial number.
|Sets the package specification and automatically generates the box number; prints the labels by production line; and connects with the weighing machine.
|Sets out the batch R/C number, the layout design, and batch separation/combination based on the work order.
|Customizes the report development tools as desired; provides standard report formats per industry.
The optional modules and peripheral systems must be imported with the basic modules and include ERP integration, shipping operation, fixture management, as well as SMT error material prevention and raw material control in the electronic assembly line. Moreover, they can perform system control of warehouse management, execute pull management of materials, and integrate production lines and warehouse information without ready connections.
Optional Modules / Peripheral System
|Fast Dashboard Player (FDP)
|Provides a web-based management interface with customizable kanban style; and plays its contents using a wireless receiver.
|Electronic Standard Operating Process (eSOP)
|Supplies electronic SOP for production line operators, connective with the MES system; and displays the current model SOP immediately when the user scans the barcode.
|Intelligent Equipment Management System (iEMS)
include calibration, verification and repair management
|Provides equipment maintenance planning and calibration management; monitors the equipment’s status; and calculates the utilization rate through a factory layout diagram.
|Integrates with multiple ERPs by providing an intermediate layer to define the exchange data fields, frequencies, and conditions.
|Incoming Quality Control (IQC)
|Records the raw material quantity and quantitative statistics; and defines the inspection rules.
|Material Requirement System
|Personnel can notify the warehouse through a mobile device to distribute materials, based on the material consumption status.
|Material Movement and Pull System (MMPS)
|Automatically reminds the warehouse to distribute material through the AGV, based on the material consumption status.
|Generates labels for raw material; prompts for first-in-first-out; and manages expiration dates.
|Warehouse Management System (WMS)
|Provides basic warehouse management functions including receiving, warehousing, dispatching, FIFO, allocation, storage, return management; and integrates ERP documents for inventory synchronization.
|Enterprise Warehouse Management System (EWMS)
|Provides complete warehouse management functions including receiving, warehousing, dispatching, FIFO, allocation, storage, return management, excess materials requisition, scrapping, automatic feeding, freezing, inventory age, shipping management; and integrates ERP documents for inventory synchronization.
|SMT Auxiliary Material (Solder Paste, Red Glue, Moisture Sensitive Devices) Management
|Tracks and manages the use of SMT auxiliary materials to avoid abnormalities in product quality caused by the use of unqualified materials on the production line.
|SMT Equipment Data Analysis System
|Connects to the SMT equipment in the automated production line including ICT, REFLOW, and AOI; and obtains equipment data for analysis.
|SMT Error-proof Material Control System
|Implements the workstation material tables into the system for SMT error-proof material control and tracing.
|Defines alert conditions; and sends alerts via warning devices, emails, and text message.
|Sets the serial and sequence numbers of fixtures and tools; and forms usage time and count control mechanisms.
|Aging test System
|Integrates a variety of different aging test equipment; and analyzes the retrieved data.
|Collects incoming and outgoing batch data; defines conditions for process, parameters, and workstation pass through.
|Work Hour System
|Calculates labor productivity and efficiency, working hours, abnormal working hours, actual production hours, etc.
|Integrates MES test results from each workstation into SPC charts, with instant SPC monitoring.
|Integrates ERP shipping orders; and records shipment details via wireless devices.
|Computer Numerical Control (CNC)
|Integrates multiple CNC equipment to automatically send programs by MES; and collects workstation data in real time.
|Intuitively issues error signals to relevant units when abnormalities are caused by humans, equipment, materials, regulations, or the environment.
|Provides iOS and Android versions of the report app with customizable report access permissions, conditions, and fields.
|Return Materials Authorization (RMA)
|Single sites provide application, acceptance, inspection, maintenance, warranty period, packaging and shipping procedure for product repair services.
|Global RMA System
|Supports multiple sites for repair services and spare parts inventory; and assists in constructing a product after-sales service and maintenance record system.
|Cloud barcode printing platform
|Instantly dispenses material barcodes from the supplier to the customer, based on their material requirements, through the cloud-printing platform; and immediately pastes the barcode labels during shipping.
Automated equipment models can be imported both independently of or combined with basic modules. They contain comprehensive management and control of automation equipment on the production line, including data collection, recipe management, and kanban display.
|Automated Equipment Modules
|Equipment Automation Program (EAP), Computer-Integrated Manufacturing (CIM), Automatic Test Equipment (ATE)
|Integrates all kinds of automation equipment in the production line; and supports multiple communication protocols, such as OPC UA.SECS/GEM.RV.MODB US.RD232/485/422 etc.
|Overall Equipment Effectiveness (OEE)
|Obtains the OEE status in real time, to help the supervisor solve problems instantly and to improve the efficiency of the factory equipment.
|Formation Management System (FMS)
|Provides a battery cell measurement equipment integration platform, including recipe management, real-time monitoring, and grading rules setup.
|Recipe Management System (RMS)
|Manages the recipes, parameters, and versions for products and equipment.
|Automatic Guided Vehicle (AGV) Manager
|The unmanned handling system integrates an auto delivery system to control the recipe versions of automated production devices, programs, or parameters.
|Pick to light
|Prompts a light signal to automatically notify the storage location of the material to be picked, based on the stock preparation request from the electronic rack.
Complete Hardware Integrated Solution Satisfies Various Needs
Integration of Various Devices
☑ Various test equipment of Chroma
☑ Automatic labeling machine, laser engraving machine, etc.
Smart Logistic Equipment
☑ Labeling Machine
Industrial Network Peripherals
☑ Data collector, IPC
Barcode Printing Device and Sensor Switch
☑ Long/short range optical switching system
☑ Various handheld 1 & 2 dimension gun type barcode scanner
Mobile Application Management Devices
☑ PDA, Tablet Computer, smart watch (iOS/Windows/Android)
Display Device Management
☑ Various production efficiency dashboards
Other Electro mechanics and Factory Device
☑ Temperature controller, electronic scale